LED UV Curing System for Pulp Molding - Eco-Friendly & Cold Cure Solution
Product Description:
This advanced UV curing system utilizes the latest LED technology to provide an energy-efficient and environmentally friendly curing solution. It emits a precise wavelength of UV light, resulting in minimal heat generation ("cold cure"), drastically lower energy consumption, and zero ozone production. It is ideal for heat-sensitive pulp substrates and sustainable manufacturing initiatives.
Technical Parameters:
| Parameter Category |
Specification |
Notes |
| UV Source |
LED Array |
Wavelength customizable (365nm, 385nm, 395nm, 405nm) |
| Peak Irradiance |
Up to 20 W/cm² |
High intensity for fast curing |
| Lamp Life |
> 20,000 hours |
Massive reduction in maintenance and consumable costs |
| Power Consumption |
~70% less than arc lamp |
Drastically lowers operational costs (OPEX) |
| Curing Temperature |
< 40°C (104°F) |
"Cold Cure" prevents warping of delicate pulp products |
| Instant On/Off |
Yes |
No warm-up or cool-down, saves energy |
| Control System |
PLC with Ethernet/IP |
Energy monitoring dashboard |
Application:
Perfect for curing coatings on heat-sensitive and thin-walled pulp molded products, such as egg trays, premium packaging, and delicate consumer goods. Suits manufacturers aiming to reduce their carbon footprint and energy costs.
Customization:
The system is highly customizable. The LED wavelength can be specified to match your photoinitiator package. The array size, shape, and irradiance can be scaled to your product's geometry and line speed.
Feature:
- Ultra-Low Energy Use: consumes a fraction of the power of traditional arc lamp systems.
- Cold Cure Process: Eliminates thermal damage to delicate pulp substrates.
- Minimal Maintenance: No bulbs, reflectors, or shutters to replace for years.
- Sustainable Choice: No mercury and lower energy demand align with green manufacturing principles.
- Precision Curing: Targeted wavelength ensures efficient and consistent curing.
Support and Services:
Extended warranty on LED arrays, lifetime remote support, and detailed energy saving reports.
Packing and Shipping:
The LED-UV module is shock-mounted and shipped in a custom foam-insulated crate to protect the sensitive optics. Clearly marked for easy installation.
FAQ:
- Q: Is LED-UV performance as good as traditional UV?
- A: For coatings formulated with matching photoinitiators, yes. It provides a superior cold cure process. We can assist in customizing the solution, including coating recommendations.
- Q: What is the total cost of ownership (TCO)?
- A: While the initial investment may be higher, the TCO is significantly lower due to massive energy savings, zero lamp replacements, and reduced cooling needs.
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LED UV Curing System for Pulp Molding - Eco-Friendly & Cold Cure Solution Images
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